Washers
Industrial Curved Washers
Industrial Curved Washers
Industrial Curved Washers
Industrial Curved Washers
Industrial Curved Washers
Industrial Curved Washers

Industrial Curved Washers

AISI 304 (A2) AISI 316 (A4) 65Mn

Single-turn continuous curve spring force | Gap compensation & preload retention | OEM/ODM

Industrial curved washers use a continuous curved profile to generate axial spring force when compressed. They help compensate assembly tolerances, axial gaps and thermal movement while maintaining contact pressure. Available in AISI 304, AISI 316 and 65Mn, with custom arc height, thickness, diameter and spring characteristics for motors, pumps, gearboxes, bearings and electrical equipment.

Since 1993

Stamping parts manufacturer

12,000 m²

Owned factory

12,000 t/yr

Stamping capacity · 120 presses up to 450 T

24 h

Quotation response

Size Chart

Industrial Curved Washers
Thread size d
d Min
Max = Nominal
d₃ Min
Min
h ≈
H
11 13 16 19 22 24 26 28 30 32 35 40 42 47
7.5 8.5 10 12 13 16 17 19 20 23 25 28 31 33
10.9 12.9 15.9 18.8 21.8 23.8 25.8 27.8 29.8 31.8 34.8 39.8 41.8 46.8
10.8 12.8 15.8 18.7 21.7 23.7 25.7 27.7 29.7 31.7 34.7 39.7 41.7 46.7
10 11.7 14.2 17.1 19.6 21.8 23.2 25.3 26 28 29.3 35.8 38 44.5
0.15 0.15 0.15 0.2 0.2 0.2 0.25 0.25 0.25 0.3 0.3 0.3 0.35 0.35
0.5 0.5 0.8 0.8 1 1 1 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Product Overview

Industrial curved washers are single-turn continuous-curve spring washers: during tightening the curved body compresses and stores elastic energy, applying continuous axial spring force that compensates thermal expansion, assembly tolerance gaps and axial play while keeping clamp load under vibration and shock. Compared with multi-wave spring washers, the single-loop continuous curve offers a larger deflection range for gap compensation.

As a China industrial curved washer manufacturer, Ningbo Yinzhou Zhenhua supplies AISI 304 (A2), AISI 316 (A4) and 65Mn for motors, pumps, gearboxes, bearing preloading and electrical equipment. Purchase these washers directly from the factory to confirm sizes, lead time and custom requirements.

Spring Stroke Characteristics

Two curved washers can have the same nominal diameter but provide different spring behavior if their thickness or free height differs.

A simplified way to understand the working sequence is:

Free curved height → initial compression → elastic spring force → reduced gap → continued contact pressure

The important design question is therefore not simply "Will the washer fit the bolt?" but:

How much axial movement must the washer accommodate before the joint reaches its required preload condition?

A washer with insufficient available deflection may become nearly flat before the expected joint movement occurs. Once the available elastic travel is exhausted, it can no longer compensate effectively for additional dimensional change.

Conversely, excessive deflection or prolonged over-compression can alter the washer's permanent geometry and reduce its useful spring characteristics.

For OEM applications, the arc height and material thickness should therefore be treated as functional dimensions rather than cosmetic features.

Where a Curved Washer Fits in the Joint

Joint requirement Curved washer suitability Reason
Small axial gap or tolerance variation Good Curved section provides elastic take-up
Thermal expansion between components Good Spring action accommodates limited axial movement
Vibration with changing joint dimensions Useful Maintains contact pressure while the joint moves
Simple load distribution Not the primary purpose Use a flat washer where spring action is unnecessary
Strong mechanical tooth locking Not the primary purpose Use a serrated or other locking design
Large, precisely defined spring load Application dependent A dedicated disc spring may provide more controlled characteristics

This distinction is important when replacing another washer type. A curved washer should not automatically be substituted for a DIN 6796 conical spring washer, wave washer or serrated lock washer, because these components generate their working effect through different geometries.

Where a Curved Washer Fits in the Joint

Type
Industrial curved washer
Wave spring washer
DIN 6796 conical washer
Flat washer
Working geometry Main spring behavior Typical reason for selection
One continuous curved section Relatively broad axial deflection from the curved profile Gap compensation and maintaining contact
Multiple wave crests Spring force distributed through several waves Compact axial spring applications
Conical disc Disc-spring action with defined compression behavior Higher spring force and preload compensation
Flat disc No intentional spring travel Load distribution and surface protection

The curved profile is particularly useful when the designer needs a simple stamped spring element without introducing the more complex geometry of a conical disc or multi-wave profile.

Material Options

  • AISI 304 (A2): general-purpose stainless steel with balanced corrosion resistance for industrial equipment, outdoor structures and conventional machinery.
  • AISI 316 (A4): molybdenum-bearing stainless steel with improved resistance to chlorides and acids for marine, chemical and frequent-washdown environments.
  • 65Mn: spring-steel grade with good elasticity and fatigue resistance for joints under higher loads and repeated vibration.

Surface Treatments

  • Plain: retains the natural silver stainless steel surface and metallic appearance.
  • Polished: a higher surface finish for appearance-sensitive applications.
  • Passivated: removes surface free iron and reinforces the passive film for improved corrosion resistance.
  • Trivalent blue-white zinc: eco-friendly zinc plating with a bright blue-white appearance for general corrosion protection.
  • Black oxide / phosphating: matte dark surface commonly used inside machinery or where a non-reflective appearance is required.
  • Eco Dacromet: chromium-free zinc-aluminium coating with good corrosion resistance for outdoor or demanding environments.
  • Special surface treatments: custom finishes can be realized on request; process and lead time are confirmed at inquiry.

OEM/ODM Customization & Manufacturing Strength

The most important manufacturing characteristic of this product is not simply the outside diameter. It is the consistency of the formed curvature.

The most important manufacturing characteristic of this product is not simply the outside diameter. It is the consistency of the formed curvature.

During production, the key areas to control include

  • washer OD and ID;
  • material thickness;
  • free arc height;
  • overall flatness outside the working curve;
  • edge condition;
  • dimensional consistency between batches.

For a custom project, the production sequence can be based on:

Drawing review → material confirmation → tooling/forming assessment → samples → dimensional verification → approval → batch production

For applications where spring force is critical, the customer should provide the required working deflection, load condition or reference sample where available. This gives the manufacturer more useful information than specifying only the bolt size.

Customization for Equipment Assemblies

Industrial Curved Washers are frequently used as application-specific stamped components rather than universal commodity washers.

Depending on the design, Ningbo Yinzhou Zhenhua can work from

  • customer drawings;
  • physical samples;
  • specified OD and ID;
  • material and thickness requirements;
  • free arc height;
  • required surface treatment;
  • production quantity.

The curve itself can be developed around the available installation space and required compression condition.

For new designs, it is useful to provide the available axial space and expected movement of the joint, because these values help determine whether a curved washer has enough spring travel for the application.

Why Choose Ningbo Yinzhou Zhenhua

Ningbo Yinzhou Zhenhua has been engaged in stamped metal components and anti-loosening fastening products since 1993. More than three decades of stamping experience is directly relevant to curved washers because the performance of the finished part depends heavily on repeatable forming rather than machining alone.

The company combines tooling development, stamping and production control, allowing the formed profile to be managed within the manufacturing process. This is particularly useful for OEM customers whose washer drawings specify not only diameter and thickness but also the free height, curved profile and forming requirements.

For drawing-based orders, the practical advantage is that engineering and production requirements can be reviewed together before tooling and batch production. This helps reduce a common risk with spring-type stamped parts: a dimensionally correct washer that nevertheless does not provide the expected spring behavior after forming.

FAQ

Can a curved washer compensate for thermal expansion?

Yes, within its available elastic travel. When the connected components expand or contract axially, the curved washer can change its deflection and continue applying contact force. The actual compensation range depends on its geometry, material and working compression.

How should the required arc height be determined?

Arc height should be related to the required spring travel and available installation space. It should not be selected independently from thickness and diameter. For a new application, providing the expected axial movement or compression condition is preferable.

What happens if the washer is completely flattened?

If the Industrial Curved Washers are compressed beyond its intended working range, the available spring travel is reduced and permanent deformation may occur. It should not be treated as a component that can remain indefinitely at maximum compression without considering fatigue and material behavior.

Is 65Mn always the best choice for a spring washer?

No. 65Mn is attractive when mechanical spring performance is the priority, but 304 or 316 stainless steel may be more appropriate where corrosion resistance is the dominant requirement. The final choice depends on both environment and required spring characteristics.

Can the curved washer replace a DIN 6796 washer?

Not as a universal substitute. DIN 6796 uses a conical disc-spring geometry, while a curved washer uses a different deformation profile. If the original joint was designed around a specific spring-load/deflection relationship, the replacement should be validated rather than selected only by diameter.

Can it be supplied according to a sample?

Yes. A physical sample can be used as a reference for dimensional review, material confirmation and tooling assessment. For production-critical spring characteristics, a drawing specifying the required geometry is preferable where available.

Request a Quote

send your size, quantity and drawing for countersunk lock washers, and we will reply after confirming specifications and lead time.

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