Washers
Special Tooth Lock Washers
Special Tooth Lock Washers
Special Tooth Lock Washers
Special Tooth Lock Washers
Special Tooth Lock Washers
Special Tooth Lock Washers

Special Tooth Lock Washers

AISI 304 (A2) AISI 316 (A4) 65Mn

Tooth-bite mechanical locking | Made to drawing / sample | OEM/ODM manufacturing

Custom Special Tooth Lock Washers manufactured to customer drawings or samples, with internal, external, double-row and conical tooth options. Available in AISI 304, AISI 316 and 65Mn, with custom dimensions, tooth geometry and surface treatments for OEM assemblies and replacement applications.

Since 1993

Stamping parts manufacturer

12,000 m²

Owned factory

12,000 t/yr

Stamping capacity · 120 presses up to 450 T

24 h

Quotation response

Product Overview

Manufactured from customer drawings or samples, Special Tooth Lock Washers cover tooth configurations from internal, external and double-row (internal + external) to conical tooth designs. During tightening, the tooth tips bite simultaneously into the bolt head/nut and the mating surface, creating a mechanical lock that resists vibration, shock and dynamic loosening.

As a China customize tooth lock washer manufacturer, Ningbo Yinzhou Zhenhua supplies AISI 304 (A2), AISI 316 (A4) and 65Mn, with tooth geometry, dimensions and finishes tailored to each application. Purchase these lock washers directly from the factory to confirm drawings, lead time and batch requirements.

Custom Dimensions and Tooth Geometry

There is no fixed standard size range for this product. Washer dimensions and tooth geometry are manufactured according to the approved customer drawing, sample or confirmed specification.

Parameter Customer Requirement
Inside diameter According to fastener or drawing
Outside diameter According to available bearing area
Washer thickness Based on joint and material requirements
Tooth position Internal / External / Internal + External
Tooth count According to drawing or sample
Tooth height According to required engagement
Tooth angle / profile Custom
Conical height Applicable to conical designs
Material AISI 304 / AISI 316 / 65Mn
Surface finish According to application
Packaging Bulk / counted / customized

For sample-based development, the original part can be submitted for dimensional inspection and production evaluation before tooling is finalized.

Different customization options

  • Special tooth lock washers are intended for applications where an off-the-shelf DIN washer does not provide the required geometry, dimensions or installation fit.
  • The washer can be developed with internal teeth, external teeth, internal and external teeth, conical teeth or other specified profiles. The tooth count and profile can also be changed according to the fastener head, mating surface and available installation space.
  • This is particularly useful when the standard washer is too large, the tooth engagement is insufficient, the joint requires a different spring profile, or the customer needs a washer to fit an existing component without changing the original assembly.
  • The locking mechanism depends on the selected geometry. Serrated designs use tooth engagement with the mating surfaces, while conical versions additionally use the elastic movement of the washer body to accommodate changes in the joint.
  • Ningbo Yinzhou Zhenhua produces these washers from customer drawings or physical samples, with material, surface treatment and production method determined according to the application and order requirements.

What Can Be Customized?

The customization is not limited to the outside diameter or thickness. For tooth lock washers, the tooth geometry itself can determine how the washer behaves during installation.

Internal Tooth

Teeth are formed toward the bore and engage beneath the fastener head. This configuration is useful when the space outside the fastener is restricted.

External Tooth

Teeth extend toward the outside circumference and provide a larger engagement area. This arrangement is commonly considered where sufficient clearance is available around the fastener.

Internal + External Tooth

Two tooth areas are incorporated into the same washer. This configuration can be developed when both the fastener head and mating surface require controlled tooth engagement.

Conical Tooth / Spring Type

A dished or conical body adds elastic movement to the tooth-locking action. The geometry can be adjusted when the joint requires additional spring travel or compensation for dimensional changes.

Special Tooth Lock Washers
Special Tooth Lock Washers
Special Tooth Lock Washers

Starting From a Drawing or a Sample

For a new custom washer, the most useful information is the actual joint requirement, not simply the washer name.

A customer drawing can specify the critical dimensions, tolerances, tooth profile, material and finish directly. Where no drawing is available, an existing washer or mating component can be supplied as a physical sample for evaluation.

During engineering review, the production team can confirm

  • Fastener type and head diameter
  • Required inside and outside diameter
  • Available installation clearance
  • Tooth position and number
  • Tooth height and profile
  • Material and required hardness or spring characteristics
  • Surface treatment
  • Required quantity and packaging

After the dimensions and tooth profile are confirmed, tooling can be developed for sample production. The approved sample then becomes the reference for subsequent batch production.

This approach is particularly suitable for replacement parts, discontinued washers, OEM assemblies and applications where standard DIN dimensions do not fit the existing joint.

Material Options

  • AISI 304 (A2) is suitable for general industrial assemblies where corrosion resistance and dimensional stability are required.
  • AISI 316 (A4) is selected when the washer will be exposed to chlorides, marine conditions, chemicals or frequent washing.
  • 65Mn is suitable when the application places greater emphasis on spring properties, hardness and repeated mechanical loading.

For custom tooth designs, material selection should be considered together with the tooth geometry. A change in material can affect the washer's forming behavior, hardness and elastic response, so the final specification should be confirmed before tooling and mass production.

Finishes for Custom Production

The final finish can be selected according to the base material and application.

  • Stainless steel: plain, polished or passivated finishes are available.
  • Carbon / spring steel: trivalent blue-white zinc, black oxide, phosphating, Eco Dacromet and other specified coatings can be considered.

For coated parts, the coating thickness and dimensional effect should be considered when defining the final washer dimensions and tooth profile.

From Prototype to Series Production

Custom Special Tooth Lock Washers require closer control of the tooling and forming process than simply changing the washer diameter.

Ningbo Yinzhou Zhenhua combines stamping, progressive die production and machining with in-house tooling design and maintenance. This allows custom tooth profiles to be evaluated during sampling and then transferred into repeat production using the approved tooling and specifications.

For OEM projects, the production process can cover:

Drawing / sample review → tooling development → first sample → dimensional and functional confirmation → approval → series production → batch inspection → packaging

Customer requirements for dimensions, materials, surface treatment and packaging can be incorporated into the production documentation for subsequent batches.

An IATF 16949 quality management system supports process control and batch consistency.

Questions to Confirm Before Ordering

What information should be included in a custom washer inquiry?

At minimum, provide the drawing or sample, fastener size, required material, estimated quantity and surface treatment. If available, information about the mating material and operating environment is also useful.
For a replacement washer, an existing sample can often provide more practical information than a product name alone.

Can you reproduce a washer from a physical sample?

Yes. A sample can be used as the reference for dimensional evaluation and tooth-geometry assessment. If the original washer is no longer available, a mating screw, bolt or assembly drawing can help establish the required dimensions.

Can the tooth profile be changed during development?

Yes. Tooth count, height, orientation and other profile parameters can be reviewed according to the required fastener engagement and mating surface. The final geometry should be confirmed through the approved drawing or sample before series production.

Can a custom washer replace a DIN 6797 or DIN 6798 washer?

It can be developed when the standard DIN geometry does not meet the actual assembly requirement. However, a custom washer should not be treated as a direct dimensional replacement without checking the fastener head, joint surface, available clearance and required locking behavior.

What quantities can be produced?

Both prototype/sample quantities and repeat production can be discussed. Tooling requirements, minimum order quantity and lead time depend on the washer dimensions, material, tooth complexity and annual demand.

Can you manufacture from our existing sample without a drawing?

Yes. A physical sample can be used for engineering evaluation and production development. For repeat orders, the confirmed dimensions and specifications are documented so subsequent batches can be produced against an approved reference.

Request a Quote

send your size, quantity and drawing for countersunk lock washers, and we will reply after confirming specifications and lead time.

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